PRL Site Solutions

Location: Walsall EfW New Build Site Reporting to: Mechanical / Piping Construction Manager Package: Competitive + long term on new build EfWScope: New build Energy from Waste plant. You will supervise ALL stainless installation - TIG welded high purity systems AND Geberit Mapress press-fit stainless systems for utility services.The Role: Lead the stainless pipework crew delivering both welded (304L / 316L) and Mapress press-fit pipework across Boiler House, Turbine Hall, FGT, Water Treatment, WTP, compressed air, potable water, LTHW and chemical dosing support systems. Full control of quality, purge/weld quality AND Mapress joint integrity.Key Responsibilities:1. Mapress Press-Fit - SpecialistMust be certified / competent in Geberit Mapress Stainless Steel system - Mapress SS304/316L, M-profileSupervise installation of Mapress 15mm - 108mm pipework - cutting, deburring, insertion depth marking, pressingControl pressing tools - Novopress / Geberit ACO203 / ECO301, ensure tools are calibrated, jaws are correct type (M15-M108), calibration certs in dateEnforce Mapress best practice - no carbon steel contamination, correct O-ring (FKM black / HNBR yellow), pipe end preparation, no distortion, support distances to Geberit specTrain and sign-off installers - only Mapress-approved operatives to pressManage leak testing of Mapress systems - air test 4.5 bar / hydro to 1.5x WP, ensure O-rings not displaced, conduct visual check of press indicatorMaintain Mapress material traceability - MTRs, Geberit genuine fittings, batch control2. TIG / Orbital Stainless - GeneralSupervise TIG butt weld & orbital welding gangs for process pipework where Mapress is not suitable - dosing, demin, leachate, FGTEnsure WPS/PQR compliance, welders coded to EN 9606-1 / ASME IX, argon purge control with O2 ppm Client is pushing Mapress on all utility stainless to reduce hot works by 60%, speed up installation in ACC / Air Cooled Condenser area and admin buildings, and remove need for purge in occupied plant rooms. You must be able to defend Mapress vs welded decisions to QA.Desirable:Geberit Mapress M Pressing Gun calibration

Location: Walsall EfW New Build Site Reporting to: Mechanical / Piping Construction Manager Package: Competitive + long term on new build EfWScope: New build Energy from Waste plant. You will supervise ALL stainless installation - TIG welded high purity systems AND Geberit Mapress press-fit stainless systems for utility services.The Role: Lead the stainless pipework crew delivering both welded (304L / 316L) and Mapress press-fit pipework across Boiler House, Turbine Hall, FGT, Water Treatment, WTP, compressed air, potable water, LTHW and chemical dosing support systems. Full control of quality, purge/weld quality AND Mapress joint integrity.Key Responsibilities:1. Mapress Press-Fit - SpecialistMust be certified / competent in Geberit Mapress Stainless Steel system - Mapress SS304/316L, M-profileSupervise installation of Mapress 15mm - 108mm pipework - cutting, deburring, insertion depth marking, pressingControl pressing tools - Novopress / Geberit ACO203 / ECO301, ensure tools are calibrated, jaws are correct type (M15-M108), calibration certs in dateEnforce Mapress best practice - no carbon steel contamination, correct O-ring (FKM black / HNBR yellow), pipe end preparation, no distortion, support distances to Geberit specTrain and sign-off installers - only Mapress-approved operatives to pressManage leak testing of Mapress systems - air test 4.5 bar / hydro to 1.5x WP, ensure O-rings not displaced, conduct visual check of press indicatorMaintain Mapress material traceability - MTRs, Geberit genuine fittings, batch control2. TIG / Orbital Stainless - GeneralSupervise TIG butt weld & orbital welding gangs for process pipework where Mapress is not suitable - dosing, demin, leachate, FGTEnsure WPS/PQR compliance, welders coded to EN 9606-1 / ASME IX, argon purge control with O2 ppm Client is pushing Mapress on all utility stainless to reduce hot works by 60%, speed up installation in ACC / Air Cooled Condenser area and admin buildings, and remove need for purge in occupied plant rooms. You must be able to defend Mapress vs welded decisions to QA.Desirable:Geberit Mapress M Pressing Gun calibration

PurposeResponsible for the planning, coordination and control of all lifting and shifting operations involving heavy pipe spools, modules, and rigging on a new build CCUS project. Ensures full compliance with LOLER 1998, BS 7121, and site lifting standards.Key Responsibilities1. Lifting Planning & DocumentationProduce, review and approve Lift Plans, Method Statements and Risk Assessments for Category A, B & C liftsCreate and check rigging diagrams, sling configurations, CoG calculations for large bore pipe spools (up to 20T+), vessels and skidsSelect cranes, mobile cranes, gantry systems, chain blocks, winches and lifting accessories based on load, radius and ground conditionsPlan lift & shift sequences for pipe racks, piperacks modules, absorber columns and compressor packagesChair lift briefings and toolbox talks with crane supervisors, slinger/signallers and rigging crews2. Rigging & Heavy Pipe SpecificsCalculate weights, centres of gravity, sling tensions and D/d ratios for irregular pipe spools, flanged joints and coated pipeSpecify use of spreader beams, equalizer beams, soft slings on coated / stainless pipe to prevent damageOversee trial lifts, load movements in congested new-build areas, and blind liftsEnsure all lifts over live plant, excavations and working at height are controlled3. Compliance & SafetyAct as Appointed Person under BS 7121-1 and LOLEREnsure all cranes and lifting accessories have valid certification, thorough examination and are within SWLControl permits to lift, ground condition checks, outrigger loadings, exclusion zonesInterface with HSE, temporary works, scaffolding and heavy haulage teamsInvestigate near misses and implement lessons learned4. CoordinationLiaise with piping, structural, mechanical and commissioning teams for carbon capture units (absorbers, strippers, ducting)Manage crane scheduling for multiple cranes on congested plotMaintain lifting register and lifting equipment databaseEssential Qualifications & ExperienceCPCS A61 Appointed Person (Blue Card) - ESSENTIALCPCS Crane Supervisor A62 or NPORS equivalent10+ years heavy lifting, 5+ years as AP on new build power, petrochemical, CCUS, or oil & gasProven experience with heavy wall pipe (12" - 48"), alloy pipe, pre-fabricated spools and module shiftCompetent in AutoCAD / rigging software for producing rigging diagramsStrong knowledge of LOLER, PUWER, BS 7121 Parts 1, 2 & 3CSCS / CCNSG Safety Passport, SMSTS / IOSH Managing SafelyDesirableLEEA / Lifting Equipment Engineers qualificationAppointed Person for Tower Cranes / Crawler CranesExperience on Carbon Capture, Hydrogen, Energy-from-Waste new buildsExperience with SPMT, self-propelled trailers, strand jackingFamiliar with CDM 2015 and COMAH considerations on CCUSKey CompetenciesMeticulous planner - can visualise complex lifts in congested pipe rackCalm under pressure, stops job if unsafeClear communicator with riggers, welders, and site managementStrong rigging maths and attention to CoG / sling angles

The RoleWe are seeking time-served Mechanical Pipe Fitters with NVQ Level 3 in Mechanical Engineering / Pipefitting / Installing Engineering Construction Plant & Systems for a new build EfW power station. This is a first fix and second fix mechanical install from ground up - not maintenance or shutdown work.You will be working on the full balance of plant (BoP) install.Systems You Will Be InstallingHigh Pressure / Medium Pressure / Low Pressure Steam pipeworkBoiler feedwater, condensate, steam drum pipeworkCooling water, raw water, demin water, effluentCompressed air, service air, instrument airLube oil, hydraulic oil pipeworkChemical dosing, ammonia, lime dosing (stainless / plastic)Flue gas treatment pipeworkPipework ranging from 15mm to 800mm NB - Sch10 to Sch160Key DutiesInstall pipework from P&ID's, isometric drawings, GA drawings and spool sheetsMeasuring, cutting, prepping, aligning, gasketing and bolt-up of flanged, screwed, Victaulic and butt-weld pipeworkFabricate pipe supports, brackets, hangers, spring supports, guidesWork directly with coded welders - fit-up, tacking, alignment, purge bungsInstallation of inline equipment: valves (gate, globe, butterfly, ball, control), strainers, steam traps, sight glasses, safety valves, pumps, skidsSetting to work activities: hydro-testing, pneumatic testing, flushing, steam blowing assistsCompleting quality documentation - weld maps, torque sheets, punch listsEssential Requirements - Must Have NVQ L3NVQ Level 3 Diploma in Mechanical Engineering / Pipefitting / Plating / Engineering Construction - Certificate must be available for JIB / CSCS verificationCSCS Blue Skilled Worker or Gold Advanced Craft Card (with NVQ L3 on reverse) OR CCNSG Safety Passport + JIB CardTime-served apprenticeship - indentures or proof of time served required on EfWMinimum 4 years experience as industrial pipe fitterProven new build heavy industrial experience: EfW / Power Station / CCGT / Biomass / Incinerator / Petrochem / RefineryAble to read and interpret complex isometrics and P&ID's - no assembly only fittersExperience working with high pressure steam systems essentialTickets & ComplianceCSCS / CCNSG Safety Passport (in date)NVQ L3 CertificateIPAF 3a/3b desirable (working from MEWP on pipe racks)Face Fit, Working at Height, Manual Handling (EfW inductions cover this)Must pass D&A test and 3-year background check (most EfW clients require it)Full 5-point PPE

Saturday night shift Rail based (PTS not needed) 12 hours paid IPAF = International Powered Access Federation. An IPAF Operator is licensed to operate cherry pickers, scissor lifts, boom lifts - what they call MEWPs (Mobile Elevating Work Platforms).Typical job description for UK:Role: IPAF Operator (3a & 3b usually required)Main duties:Operate MEWPs safely to access height - scissor lift (3a), boom / cherry picker (3b), static boom (1b) depending on cardCarry out daily checks - oil, hydraulics, emergency descent, harnessesWork at height - e.g. cladding, steel erection, electrical install, maintenance, signageFollow RAMS, wear harness, clip in, set up exclusion zones and outriggersReport faults, keep IPAF logbook and MEWP inspection recordsWhat employers want:Valid IPAF card - in date (3 years expiry) - Category 3a & 3b is standardCSCS cardSafety harness certificateExperience in construction / warehousing / facilitiesHead for heights, clean driving license if driving the MEWP to site